Cobot Safety

ISO/TS 15066 Body Region Force and Pressure Limits: Complete Reference Table

Complete body region spring constant table from ISO/TS 15066 Table A.3. All 12 body regions with spring constants for cobot safety force measurement and compliance testing.

Inmotion Team
Contents

ISO/TS 15066 defines force and pressure limits for a body model of 29 specific body areas grouped into 12 body regions. Each region has a spring constant ranging from 10 N/mm (abdomen) to 150 N/mm (skull and forehead) that determines how impact force is absorbed by body tissue. These values drive all compliance testing for collaborative robot installations.

This page is a working reference. The full body region table with spring constants is organized for engineers who need specific values during risk assessment, body region mapping, or compliance testing. For the actual force and pressure limit values in Newtons and N/cm², always reference the current version of ISO/TS 15066 or ISO 10218-2:2025 directly.

For standards background, see Collaborative Robot Safety Standards. For the testing process, see the Cobot Safety Testing Guide.

The Complete Body Region Table

All 12 body regions from ISO/TS 15066 Table A.3, with spring constants and notes on where each region is typically relevant in cobot installations. The region numbers are the standard’s own, running 1 to 12 from head to foot.

No.Body RegionSpring Constant (N/mm)Where It's Relevant
1Skull and Forehead150Overhead robot paths, tall operators, ceiling-mounted cobots. Stiffest region in the model. A critical zone: the standard doesn't permit contact here.
2Face75Overhead or front-approach paths. Also a critical zone where contact isn't permissible.
3Neck50Horizontal robot arms at shoulder height. Covers the neck muscle and the seventh neck vertebra, both rear-of-body areas.
4Back and Shoulders35Operators turning away from the robot. Loading operations where the back faces the robot path.
5Chest25Clamping risk near conveyors and fixed structures at torso height. Common quasi-static scenario.
6Abdomen10Softest region in the model, and the lowest spring constant in the table. Low force limits for both contact types.
7Pelvis25Standing-height horizontal robot paths. Relevant for operators standing at workcell fixtures.
8Upper Arms and Elbow Joints30Side-by-side cobot layouts. Common contact zone for collaborative assembly tasks.
9Lower Arms and Wrist Joints40Manual load/unload tasks. Operators reaching into the cell while the robot is nearby.
10Hands and Fingers75Most common contact point in cobot applications. 9 of the model's 29 specific body areas sit in this one region. Test it first in most installations.
11Thighs and Knees50Low-mounted robots. Operators seated at workcells with robot paths below table height.
12Lower Legs60Mobile robot bases and AGV contact paths at shin height. The lowest region the model covers.

The spring constants above are the values from ISO/TS 15066 Table A.3, which pairs each region with an effective mass for the contact model. They’re quoted for contact areas of roughly 1 cm². The specific force limits (in Newtons) and pressure limits (in N/cm²) for transient and quasi-static contact live in Table A.2, broken out per specific body area rather than per region. Reference ISO/TS 15066 or ISO 10218-2:2025 directly for those values.

Understanding Spring Constants

The spring constant for each body region represents the mechanical stiffness of the tissue: how much the body deforms under a given force. A higher spring constant means a stiffer region. The skull at 150 N/mm barely deforms on impact. The abdomen at 10 N/mm compresses significantly under the same force.

This matters for measurement for a specific reason. A rigid load cell reads the same number regardless of what surface it’s simulating. The human body doesn’t work that way. When a robot contacts the skull, most of the impact energy transmits directly because the skull doesn’t deform much. When it contacts the abdomen, the tissue absorbs more energy before the force peaks. The measured peak forces are different even at the same robot speed and payload.

A biofidel measurement system uses spring elements calibrated to match each body region’s stiffness. The transducer compresses at the same rate as the tissue it represents, so the measured force reflects what the body would actually experience. That’s why generic load cells don’t give valid compliance readings for ISO/TS 15066, and why the standard requires biofidel measurement.

The 15x range from the softest region (10 N/mm) to the stiffest (150 N/mm) means a single-spring measurement device can’t cover all 12 body regions accurately. Compliance testing requires matching the transducer to the region being tested.

Body Region Groups

Body Region Groups and Testing Priority
Required: Head and Neck (Regions 1–3) Spring constants: 50–150 N/mm. The stiffest group in the model. The skull, forehead, and face are critical zones where the standard doesn't permit contact at all, so a cell whose path reaches head height needs a design fix, not a measurement. Neck contact carries the highest injury severity in this group.
Torso (Regions 4–7) Spring constants: 10–35 N/mm. The softest group, with the lowest force limits. The most common clamping scenarios involve the chest and abdomen against fixtures or conveyor structures at standing height. Back and shoulder contact occurs when operators turn away from the robot.
Required: Arms and Hands (Regions 8–10) Spring constants: 30–75 N/mm. Hands and fingers (75 N/mm) are the most frequently contacted body region in cobot applications, and the standard breaks that one region into 9 specific body areas, more than any other. Start compliance testing here in most installations.
Legs (Regions 11–12) Spring constants: 50–60 N/mm. Relevant for low-mounted robots, seated workstations, mobile robot bases, and automated guided vehicles. The body model stops at the lower legs, so it has no feet or toes region. Effective mass for both regions is set to full body weight, because a standing operator can't recoil from the impact.

Teal = Non-negotiable

Head and Neck (Regions 1 to 3)

The range from 50 N/mm (neck) to 150 N/mm (skull and forehead) covers the stiffest structures in the model. Head contact scenarios in cobot installations typically involve overhead robot paths, ceiling-mounted arms, or tall operators whose head height intersects the robot’s working envelope. Watch the asymmetry here. ISO/TS 15066 publishes limits for the skull, forehead, and face, then states that contact with those areas isn’t permissible. The numbers exist so you can model an event you’re required to prevent. Neck contact is less common in most factory layouts, but the injury potential is high enough that it belongs in the risk assessment whenever the robot’s path reaches shoulder or head height.

Torso (Regions 4 to 7)

All four torso regions fall below 40 N/mm, making this the group with the lowest spring constants overall. The practical consequence is lower force limits and more restrictive clamping scenarios. The chest (5) and abdomen (6) are the most common clamping risk points. An operator leaning toward a conveyor can be trapped between the robot and the fixed structure. Back and shoulder (4) contact appears in layouts where operators face away from the robot during part loading.

Arms and Hands (Regions 8 to 10)

Hands and fingers at 75 N/mm are the most common first contact point in collaborative robot applications. Operators reach in to load parts, adjust workpieces, and clear jams. The standard treats this region in more detail than any other, splitting it into 9 specific body areas that separate the dominant from the non-dominant hand. Lower arms and wrist joints (40 N/mm) appear in the same scenarios. Upper arms and elbow joints (30 N/mm) are more relevant in side-by-side layouts where the operator and robot work on the same fixture from different sides.

Legs (Regions 11 to 12)

The leg group runs from 50 to 60 N/mm, stiffer than the torso and close to the neck. These body regions matter most for low-mounted cobots, robots operating below worktable height, mobile platforms, and AGVs. One quirk worth knowing before you model a contact: the standard sets the effective mass for thighs, knees, and lower legs to the operator’s full body weight, because a standing person can’t pull a leg back out of the way. The model stops at the lower legs. There’s no feet or toes region, so a floor-level contact scenario has no body region of its own to map to. A risk assessment for a fixed arm robot at standing height might reasonably exclude leg contact. The same assessment for a mobile cobot or a floor-level application shouldn’t.

How to Use This Table

The spring constants determine your testing equipment. Every other step follows from that.

Body Region Mapping to Compliance Testing
  1. 1 step
    Risk Assessment Complete the risk assessment for the cobot installation per ISO 12100. Identify all contact scenarios: where the robot path intersects the operator's reachable space. This is the scope for everything downstream.
  2. 2 step
    Body Region Mapping Map each contact scenario to a body region from this table. One contact scenario can involve multiple regions depending on operator posture and robot path. Document the region number (e.g., 10 for hands and fingers) and spring constant for each.
  3. 3 step
    Equipment Selection Select the force transducer matching the spring constant of each body region being tested. A 75 N/mm transducer for hands, a 25 N/mm transducer for chest, and so on. The transducer spring constant must match the region being simulated.
  4. 4 step
    Force and Pressure Measurement Run the robot at its actual programmed speed with the real end-effector and payload. Measure peak transient force (impact) and quasi-static force (clamping) for each contact scenario. Pressure must also be measured separately.
  5. 5 step
    Comparison Against Limits Compare measured values against the force and pressure limits from ISO/TS 15066 or ISO 10218-2:2025 for each body region and contact type. Flag any exceedances for corrective action.
  6. 6 step
    Documentation Record body region codes, spring constants used, transducer calibration references, measured force and pressure values, and the robot program version tested. The compliance package should be reproducible by an auditor.

The mapping from CoboSafe transducer models to body region spring constants follows directly from this table.

CoboSafe Transducer Selection by Body Region
CBSF-150 CBSF-75 CBSF-60 CBSF-50 CBSF-40 CBSF-35 CBSF-30 CBSF-25 CBSF-10 Spring constant (N/mm) 150 75 60 50 40 35 30 25 10 Body regions covered 1 Skull and Forehead 2 Face, 10 Hands and Fingers 12 Lower Legs 3 Neck, 11 Thighs and Knees 9 Lower Arms and Wrist Joints 4 Back and Shoulders 8 Upper Arms and Elbow Joints 5 Chest, 7 Pelvis 6 Abdomen

CoboSafe covers all 12 body regions with 9 transducers. The 12 regions resolve to 9 distinct spring constants, so a single transducer serves more than one region wherever the values coincide (face and hands both sit at 75 N/mm, chest and pelvis both at 25). The selection is always driven by the spring constant for the region being tested, not by a transducer number or model preference.

For more on the full testing process, see the Cobot Safety Testing Guide and the Cobot Risk Assessment Guide.

Important Notes on the Standard

Frequently Asked Questions

Frequently Asked Questions

Why do different body regions have different force limits?

Each body region has different mechanical properties. The skull (150 N/mm) is rigid and absorbs little energy on impact, while the abdomen (10 N/mm) is soft and compliant. The spring constant determines how force is transmitted through tissue, which directly affects injury risk at a given impact force.

Which body region should I test first?

Start with the body regions most likely to be contacted based on your risk assessment. In most cobot applications, hands and fingers (75 N/mm) are the first contact point. If operators reach into the cell or work alongside the robot at torso height, add chest (25 N/mm) and upper arm (30 N/mm).

Do the force limits change between transient and quasi-static contact?

Yes. Transient (impact) limits are higher because the contact is brief and the body can absorb the energy. Quasi-static (clamping) limits are lower because sustained force causes more tissue damage. Both must be measured separately for each body region and contact scenario.

How do I use the spring constant for measurement?

The spring constant determines which force transducer to use during compliance testing. A measurement system like CoboSafe has individual transducers calibrated to each spring constant. You select the transducer matching the body region being tested, then measure the contact force at that point in the robot cell.

Are these values the same in ISO 10218-2:2025?

Yes. The body region data from ISO/TS 15066 Annex A has been incorporated into ISO 10218-2:2025 without changes to the limit values. The spring constants and the body model of 29 specific body areas in 12 body regions remain the same.

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